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Overview

FREEcure - Photoinitiator-free and

reduced-photoinitiator UV curing

FREEcure expands the possibilities of industrial UV curing through a particularly high proportion of short-wave UV radiation. With suitable formulations, the water-cooled UV system enables curing without photoinitiators or with a significantly reduced photoinitiator content.

This makes FREEcure an attractive process option for printing inks, coatings and finishes – including applications in packaging printing and the wood and wood-based materials industry.

Direct UV crosslinking with high-energy UVC radiation

UV system BLKs: Drying system for sheet-fed printing

FREEcure is based on the proven BLK system and uses a specially designed medium-pressure UV lamp with an increased UVC output. In formulations specifically designed for this purpose, the short-wave spectral range in particular supports direct photochemical initiation and crosslinking.

This allows suitable coating and ink systems to be formulated without photoinitiators or with a reduced photoinitiator content compared with conventional formulations.

Whether completely photoinitiator-free curing is possible depends on the specific formulation and process conditions.

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FREEcure: UV curing without compromises

Benefits

FLC fast lamp change
The cordless FLC UV lamp system enables the UV lamp to be changed quickly and easily. It can be removed from the lamp unit with just one movement.
PPatented URS inlay reflector technology
The integrated URS technology provides optimum adaptation of the reflector geometry and the reflection properties to the production process. The URS reflectors only reflect the UV light, while the IR radiation is allowed to pass through to the air-cooled aluminium profile. These highly resistant reflectors boast an extremely long service life and optimum heat management.
Maintenance friendly
All components in the unit, including the lamp, reflector, pneumatic cylinder etc., are easily accessible. Lamps can be changed without tools.
Warranty
IST METZ provides a warranty for 10,000 operating hours on URS type reflectors and 2,500 operating hours on UV lamps.
Reactivity without initiators
FREEcure is not only suitable for 100% UV systems, but also for water borne UV systems. When defining the UV systems, the following aspects were taken into account: No photo initiators, chemical composition of the binding agent, functionality of the binding agent, amine modification for effective suppression of oxygen inhibition, physical surface drying of water borne UV dispersions.

Information

Experience the benefits of our pioneering UV curing technology with FREEcure - completely without photoinitiators. FREEcure revolutionises UV printing and is therefore ideal for packaging printing applications, especially for food. In the wood and wood-based materials industry, FREEcure also ensures reduced interior emissions and a particularly scratch-resistant surface thanks to close cross-linking.

A special plus: FREEcure enables the partial or complete replacement of conventional ESH systems and therefore also the elimination of acid-curing, formaldehyde-releasing coatings. This allows you to combine performance with environmentally friendly coatings.

FREEcure not only offers ecological benefits, but also saves energy as fewer UV units are required. This not only lowers energy consumption, but also reduces the need for spare parts and thus brings cost benefits for your company.

Realise your ideas with our expertise! Contact us and find out how we can realise your vision together.

Proven BLK Technology

The BLK was developed for the highest industrial requirements. Compared to conventional UV systems, there is an extraordinary increase in drying performance with the FREEcure. This means more productivity at reduced operating costs. Based on the proven IST UV system BLK, a system was developed, resulting in an increased performance of more than 70% in the process relevant UVC spectral range. This was achieved by a coordinated package of measures including the following points:

  • Adaptation and optimisation of the plasma technology
  • Use of special materials for the lamps, reflectors
  • Optimisation of the electronic control

Downloads

FREEcure
F165
FREEcure - IST METZ
FREEcure Whitepaper
Discover the revolution in UV curing - UV direct crosslinking without photoinitiators
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UVC Whitepaper
Current State of Technology, Potential, and Prospects for Modern Coating Processes
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Videos

FREEcure & Comexi: Innovations in Packaging with First Down White
FREEcure for wood applications: Reduce Installed Systems by up to 75%
FREEcure  - Webinar
FREEcure Webinar EN - Curing without PI
FREEcure: The future ofphotoinitiator-free UV curing of inks and varnishes
FREEcure - UV curing without Photo initiators and no inertisation